500kg-10ton Small Scrap Tyre Recycling To Oil Machine

500kg-10ton Small Scrap Tyre Recycling To Oil Machine

Plastic/Tyre pyrolysis is: the process of converting waste plastic/tyre into industrial fuels like Pyrolysis Oil, Carbon Black and Hydrocarbon Gas.

Plastic/Tyre pyrolysis involves subjecting plastic/tyre to high temperature of 400 to 450 degree Celsius, in absence of oxygen. During pyrolysis plastic/tyre breaks down into smaller molecules of pyrolysis oil, pyrolysis gas and carbon black. Pyrolysis is great a way of recycling waste plastics/tyres. 

Input raw mateiral

The waste pyrolysis plant can process various kinds of waste plastic including pp, pe, ps, abs, rubber products,tires to fuel oil, carbon black, steel wire.

Output product from the waste pyrolysis plant

From waste tire pyrolysis plant, 4 kinds of products can be obtained: fuel oil, carbon black, steel wire, and incondensable gas. Fuel oil is widely used in industries, such as steel factory, heavy oil generator, cement factory, and boiler heating etc. Carbon black can be made into pellets for making new rubber products. Steel wire could be sold to the recycle station or steel mill for remelting. The incondensable gas is recycled to heat the pyrolysis reactor, saving energy.

Working process of waste tyre  pyrolysis plant 3D Flow Chart of Tyre Pyrolysis Plant

First, two or three workers put waste tires into the main reactor from the feed door, close the feed door, and seal. Then start firing and heat the main furnace with fuel coal or wood in the heating chamber. When the temperature reaches 150 °C, some gas will be precipitated (most of the gas at this time is exhaust gas). When the temperature reaches 220 °C, the oil will precipitate and enter the gas separation package. The residue (containing part of the slag) will sink to the slag. Oil tanks, while light oil automatically enters the water cooling system, cooling and liquefaction. Enter the light tank. In this way, heavy oil and light oil can be obtained.

After condensation, some of the gas that cannot be condensed is called exhaust gas, and the exhaust gas passes through a safe setting--water seal. (The function of the water seal is to prevent the open flame from returning from the combustion chamber and exploding with the exhaust gas), and return to the heating chamber for fuel heating. Hearth. Therefore, at the beginning of the operation of the equipment, the fuel is coal or wood. When the temperature rises to 220 °C - 270 °C, the exhaust gas can be used as fuel. In general, the fuel required per ton of used tires is 60kg. 

Dust treatment: The smoke comes out from the middle of the main furnace and the outer casing, enters the flue condensation system, and then enters the desulfurization and dedusting tower. There are three processes in the desulfurization and dedusting tower: water, magnetic ring, stainless steel small nozzle (atomization, filtering soot), soot Filtered, purified, and discharged more than 90% of the gas is water vapor, no pollution.

Technical Parameters

The cover area of waste tyre pyrolysis plant

The machine itself cover 300-400 square meters(length 20-30M ; Width 15M)

Add raw material stay, carbon black stay, big oil tank zone ,workers rest room and simple office.

At least 600-800square meters

Successful Installation Cases of Waste Plastic/Tyre Pyrolysis To Oil Plant

Installation And Service After Sale

1.Quality warranty period: One year warranty for the main reactor of pyrolysis machines and lifetime maintenance for complete equipment.

2.Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.

3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. 

4. For the damage caused by the users, our company provides the parts and accessories with cost price.

5. Our factory supplies the wearing parts with the cost price to clients.