High quality plasma spray machine, SX80 plasma coating equipment, non stick coating machine

High quality plasma spray machine, SX80 plasma coating equipment, non stick coating machine

      SX80 is one kind of powder thermal spraying machine ,it is of  excellent quality and competitive price , with high bonding strength and low porosit ,widely used for thermal spraying Non-stick coating

       1.component of   High quality plasma spray machine, SX80 plasma coating equipment, non stick coating machine

(1)Transfer box

The transfer box is the transfer center of this plasma spraying equipment. It links power supply, control cabinet, heat exchanger and spray gun together. There are high frequency ignition , waterway and gas circuit alarming devices inside this box. The transfer box is moveable, with standard 5 meter long water-cooled cable.It mixes the water and electricity and sends them to the spray gun,meanwhile it offers high frequency impulse voltage which is needed when the spray gun forms the arc,and tests spay gun’s returned water’s temperature and cooled water’s pressure.It’s easy and flexible,easy to draw,is good at forming arc ,and can reduces the moment currency’s  impact when the nozzle is forming arc.

 (2)Power supply

Silicon controlled rectifier, maximum power input: 85KW, arcing time factor: 100%, plus or minus 15% Grid fluctuation, Maximum power output: 80KW. It can work normally under Current fluctuating range: 1~2%. The power supply provides DC current for spray gun. It is controlled by intelligent module, working 24 hours without breakdown. It is the best plasma power supply in China.

(3) SX-80 plasma spray machine control cabinet

Control cabinet is the control center of SX-80. Its input voltage and power are single phase 220V, 1Kw. It is equipped with float flowmeter, it’s  digital displaying for indicating  current and voltage. It has three working modes of manual control, automatic control and economic operation. It’s equipped with alarming and breakdown display unctions. 

Parameter of SX-80 plasma spray machine control cabinet

 (4)SX-80 heating exchanger

Heat exchanger is also called refrigerator or water chiller. We use double motors compressor to make this machine smaller and save space for our customer. The spray gun is cooled down by water, and we use heat exchanger to cool down the high temperature water coming from spray gun, and then use these cooled water  to cool down the spray gun again. In this way the spray gun can keep a normal working temperature and prolong the usage life of spray nozzle.

Function characteristic

(5)SX-80 plasma thermal spray gun

We can offer customer imitative METCO 9 MB spray gun, using argon or nitrogen as main gas, hydrogen as secondary gas. The working current of spray gun: 100-800A. The working voltage: Ar+H2: 50-75V, N2+H2: 50-80V. We provide the following spray gun accessories for  our customer: spray nozzle, powder and cooling air jetting shelf, water-cooled cable, electrode tip, insulator, sealing ring, and other special tools.

(6)SX-80 powder feeder

The powder feeder is used to store spray powder and send these powder to spray gun according to technological requirements. The SX-80 system is equipped with one binocular powder feeder. The range of powder particle size is 5~200m. The two tube can feed powder at the same time, the feeding speed is  8~250g/min.  Users can adjust the potentiometer on control cabinet panel to regulat the feeding speed.

 2.Applications  of High quality plasma spray machine, SX80 plasma coating equipment,  ceramic powder  ,non stick coating machine 

(1)Provide protection against high temperatures, corrosion, erosion, wear
(2) Change the appearance, electrical or tribological properties of the surface, replace worn material

(3)Sprayed on substrates of various shapes and removed, free-standing parts in the form of plates, tubes, shells, etc.

(4)Powder processing (spheroidization, homogenization, modification of chemistry, etc.)

 (5) now it has the new application -to make non-stick coating ,can take place of Teflon coating  with the better performance 

 3. Introduction of thermal spraying Non-stick coating

 (1) disposable sanitary products equipment;      (2)rubber, plastic products machinery and molds;

(3) wood, paper printing machinery,

(4) footwear, clothing, packaging and other industries, transmission rolls for disposable sanitary equipment  coater, printing presses, printing and dyeing machines, tape production machinery, Diapers production machinery and so on , usually some transmission rollers  of these equipment need to contact the gelatinize surface, printing surface or printing and dyeing surface, non-dry printing surface and printing/dyeing surface which is easy to stain the roller and affect the product surface patterns.

  4.Main applications of High quality plasma spray machine, SX80 plasma coating equipment,  ceramic powder  ,non stick coating machine 

(1) Hot Mold Surface Treatment

(2) surface  treatment for transfer roll of  Paper Diaper machine  

(3) surface treatment for various  Coating Roller of  Rubber material machinery 

(4). Food machinery surface is non-stained treatment

(5).surface treatment for roll type of  various coating machine 

5. Introduction to High quality plasma spray machine, SX80 plasma coating equipment,  ceramic powder  ,non stick coating machine  applied on  Non stick coatings

      Our new invention of anti-sticky and wear-resistant coating is to solve and replace traditional Non-stick coating "Teflon" in a variety of industrial areas, whose stripping force to the hot Melt glue is too large, that is, the Non-stick performance is not significant and the wear resistance is not enough ,which  lead to the failure of non-stick performance during the short period of time; the new coating  improve the non-stick effect ,prolong the use life., reduce the equipment maintenance cycle and maintenance strength, improve the efficiency of equipment ,, Improve product quality and reduce production cost.

6.Coating Features of High quality plasma spray machine, SX80 plasma coating equipment,  ceramic powder  ,non stick coating machine  applied on   Non-stick coatings

(1). Coating does not adhere to a variety of tape, glue, rubber, hot melt adhesive          (2). Hardness: HV800

(3). Roughness: Ra 3.2~6.4          (4). Temperature range: Within 0~450℃      (5). Thickness: 0.15~0.3mm

7.Using  effect of  Non stick coating 

(1) Coating is of high strength alloy, surface hardness can reach up to HRC60, coating and substrate bonding strength can reach 25MPA, compared with Teflon coating , it has incomparable wear resistance and use life.

(2) Outstanding non-stick performance, and hot melt adhesive surface stripping Force <5g/25mm. spray the hot melt adhesive coating (which the paper products processing industry commonly used)  on the surface of this coating, after cooling , the plastic layer can be easily peel off by hand, without glue left, non-stick effect is particularly significant.

(3) Compared to Teflon coating, the Peel force of this coating layer is obviously reduced. With iron and other hard objects do scraping test  on the coating surface, Teflon coating is immediately scratched, exposing the underlying substrate,  non-stickiness performance lost; however, do same scraping  test on this new coating after several times, the coating is still intact, no significant decline in viscosity.

(4)Through the trial on disposable sanitary equipment, the efficiency of the adhesive pollution treatment in the production process is obviously improved, the product quality and the production efficiency are greatly improved, and the key technology of the equipment and even the industry is solved, which is of great practical and popularizing value.

         If you are interested in our equipment like plasma spray machine ,Please contact me for further details ,thanks